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[ Powder Processing Service in Japan - Cryogenic grinding service by OSAKA Gas Liquid


Cryogenic grinding is a technique that uses liquefied nitrogen cooled to an ultralow temperature (−196℃/-320 degree F) to freeze and grind various materials including resins and foods. By using liquefied nitrogen produced by an affiliated company in the same group, we can conduct low-cost and highly efficient grinding

Features

  1. 1Any soft materials such as plastics and rubber, as well as foods containing oil or moisture, can be easily ground.
  2. 2By minimizing thermal alteration and oxidation during grinding, cryogenic grinding transforms materials into powder that retains their initial properties (such as a resin’s molecular structure or a food’s flavor).
  3. 3By optimally adjusting the grinding and temperature conditions, we can produce powders that satisfy various customer requirements.
<Service place>
Osaka Gas Liquid Co., Ltd. Cryogenic Grinding Center (plastics factory)
4 Chikko Hamadera-cho, Nishi-ku, Sakai-shi, Osaka 592-8351, Japan
(Within Senboku LNG Terminal I) TEL: 072-268-3171; FAX: 072-268-0019
E-mail
>>> This factory has a series of powder processing equipment and various analytical instruments including our own cryogenic grinding system, Linrex Mill. The factory handles any types of grinding requirements, such as crushing, drying, separation and mixing with its abundant experience and excellent technology.

Examples of products

Plastics Food
Material  Particle size   Material Particle size 
 12 Nylon  90% below 150 microns(100 mesh)  Sesame seeds 85% below 250 microns (60 mesh)
 6 Nylon  90% below 150 microns (100 mesh) Coffee beans  99% below 38 microns (400mesh) 
 Polyester 90% below 106 microns (140 mesh) Kelp   98% below 75 microns (200 mesh)
 Polyurethane  90 % below 500 microns (35 mesh) Green Tea  95% below 45 microns (325 mesh) 
 Polyurethane  90% below 150 microns (100 mesh) Almond  Good flavor and texture 
 EVA  70% below 300 microns (50 mesh) Soy  99% below 26 microns (500 mesh) 
Bio Plastics  50 -500 microns (300 to 35 mesh)     



<Service place>
Osaka Gas Liquid Co., Ltd. Cryogenic Grinding Center (food factory)
3-7 Takasago, Takaishi-shi, Osaka 592-0001, Japan
TEL: 072-269-2981; FAX: 072-269-2982, E-mail

>>> This factory complies with hazard analysis critical control point (HACCP), designed with many innovations to prevent complex contamination (such as separation of general areas and clean areas). The factory is kept in a sanitary condition by implementing every possible measure to ensure an excellent level of hygiene.
- Cryogenic grinding service request form (EDS) - Pdf file (32kb), Word file (44kb)
- Cryogenic grinding service brochure can be downloaded in Pdf file (2,878kb).
Questionnaire is available at the bottom of this page.
E-mail contact
 

[ Powder Processing Service in Chicago - air classification by NISSHIN, MATSUBO, wet scrubbing and dust removing by ACO, spray drying by FUJISAKI ELECTRIC ]---- toll service or rental available
< Service Example of particle/powder size adjustment >

1) Polyester color toner to be classified to 3 fractions (Fine/middle/coarse) at 1 time cut
2) Nickel(metal) or ceramics powder to be classified below 1.5 micron
3) Calcium Carbonate to be classified below 3 micron
4) Remove fine dust below 5 microns from plastics, metal powder
5) etc.


FUJISAKI ELECTRIC
Spray Dryer MDL-050

MATSUBO ELBOW-JET EJ-L3

NISSHIN TURBO-CLASSIFIER
TC-15NS

ACO Double Scrubber WDS2.5 for PM2.5
 
ACO Wet Scrubber
WS-03

ACO CFS100 (dust remover) 
 
Cilas 930L
Laser (0.2-500 microns)

Multisizer II at laboratory 
 
Hitachi oil free compressor

[ Spray Dryer, Air Classifier & Dust Remover available in laboratory (Chicago) ]

Manufacturer & Equipment Model Minimum Required Amount Maximum Diameter of Feed Particles Target PSD,
Cut point, objectives
EDS, Questionnaire
or service application form 
Nisshin Turbo-Classifier
(air classifier)
TC-15NS 2 kg
(about 4 lbs)
500 microns
(35 mesh)
0.5-100 microns Pdf file (62kb)
Word file (76kb)
Matsubo ELBOW-JET
(air classifier)
<Chicago/Japan>
EJ-Labo-3 2 kg
(about 4 lbs)
500 microns (35 mesh) 0.5-50 microns, 3 products at 1 cut Pdf file (70kb)
Word file (80kb)
ACO Wet Scrubber
/ Double Scrubber

(single - 10 microns,
double - 1 micron or coarser)
WS-03
/WDS-2.5
Gas/air Gas/air Mist/odor/vapor/fine powder removing from exhaust gas
(for PM2.5)
Please use inquiry form.
or e-mail us.
ACO Jet Separator
(dust remover)
CFS-100 500g
(about 1 lbs)
5-10mm Dust removing from pellet Pdf file (62kb)
Word file (76kb)
FUJISAKI ELECTRIC
Spray Dryer

(spray drying)
MDL-050L 2 kg
(about 4 lbs)
In slurry Spray drying in micron order, spheridizing, deagglomeration Pdf file (71kb)
Word file (138kb)
MITSUMI
Iris Valve "CHOKE VALVE"
(valve)
MFV-100
MFV-150
MFV-200
MFV-300
    Please use inquiry form.
or e-mail us.
Cilas 930L
(laser type particle size analyzer)
Cilas 930L 1-2g
/sample
500
microns
Measuring particle size Pdf file (333kb)
[For powder processing and/or test service in Japan, please download the following EDS/questionnaire sheet.]
  - OSAKA GAS LIQUID Cryogenic grinding service - Pdf file (32kb), Word file (44kb)
  - MATSUBO Turbo-Mill (mechanical pulverizer) - Pdf file (49kb), Word file (78kb)
  - MATSUBO Crack-U-Lator (granulator/pulverizer) - Pdf file (55kb), Word file (79kb)
  - Nisshin Engineering (jet mill, air classifier, closed circuit system) Pdf file (31kb), Word file (44kb)
 
[Characterization]
  - Cilas 930L (Laser method particle size distribution, wet, 0.2-500 microns)
  - Coulter Multisizer II (Particle counting type particle size distribution)
  - Cilas 1190 (Laser method, particle size, dry) - in Wisconsin state

[ Test and Custom Processing Service ORDER FORM (EDS) ]

In order to assist you in testing and/or custom processing your material in USA, we need further detailed information on your material and material specifications.

Please DOWNLOAD our Engineering Data Sheets(EDS for short) for our Testing and/or Custom Processing Services.

Please complete the form as much detailed as possible and send this EDS to AAAmachine, Inc. by Fax at 1-847-376-3530.

If you have any questions or are having difficulty filling out the EDS, please contact us and we will do our best to assist you.

* EDS (pdf file) DOWNLOAD EDS (Word file) DOWNLOAD 

Once AAAmachine receives the completed EDS, we will recommend the best equipment for the job and prepare a service quotation to include an estimate for the time required to complete the service.

For Questions please call: 1-800-996-0070, or contact us.

[ AAAmachine, Inc. SERVICES - Powder processing services, parts supply ]

AAAmachine, Inc's powder processing service provides testing and custom powder processing service that offers timely services in USA ranging from laboratory test, performance comparison, toll manufacturing and measuring analysis. AAAmachine, Inc. is able to produce large-scale toners by cooperating with partners/equipment manufacture in foreign countries.

From mm order to the submicron level, from foods, metals, rocks, slag, toners, and carbon to powder coating, and from heat-sensitive to abrasive powders, AAAmachine handles custom classification of every type of material.
AAAmachine meets all needs for manufacturing ultra-fine powders, attaining extremely narrow particle size distribution. And by utilizing a world-class classifiers, it can handle classifying various powders from mm order to submicron/nano-meter level.

With its cutting-edge AAA rating powder processing technology, AAAmachine meets all the customers' needs. A world class powder measuring technology is also available. A world class precise measurements and an extraordinarily experienced and capable staff are the keys to the Company's success in this field.



>>>> Questionnaire for unique powder handling equipment is as follows.