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Classification & sieving [classifier, classification, sieve, screening]
AAAmachine toll free #: 800-996-0070 |
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Satake i-classifier (wet classifier) - SATAKE Chemical Equipment
Elbow-Jet (air classifier) - MATSUBO
Aero Fine Classifier (air classifier) - NISSHIN ENGINEERING
Turbo-Classifier (air classifier) - NISSHIN ENGINEERING
Eddy Classifier (air classifier) - NISSHIN ENGINEERING
MICROSPIN (air classifier) - NPK-Nippon Pneumatic MFG
UFC air classifier (air classifier) - NPK-Nippon Pneumatic MFG
HIGAMS - High Gauss Magnetic Oil Separator - Nippon Magnetic Dressing
Jet Separator (dust remover) - ACO Turbo-Screener (round sieve) - Freund Turbo / MATSUBOElectric Vacuum Separator (hair remover) - MATSUBO
Blower Sifter - YouGrop
Pneumatic In-Line Sifter QA series - GREAT WESTERN Mfg
Sieve Shaker - Tsutsui Scientific Instruments
Stainless steel wire mesh - Asada Mesh
Screen mesh treatment for sieve/sifter/filter, NAFITEC - NBC Meshtec
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PDF brochure DOWNLOAD
Not available
AAA features
(1) Sub-micron and nano-meter size wet classification (without using screen)
Industries
Electronic, battery, pharmaceutical, etc.
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For details and pdf brochure DOWNLOAD
AAA features
(1) Coanda type classifier - no moving part - EASY maintenance/cleaning.
Classification point can be seen during processing through removable glass.
(2) 3 (or 4) products to be produced at one time cut (without any additional
classifier) --- Unique ONLY-ONE air classifier in the world
(3) Best performance (yield & energy cost) to produce 5-10 microns average toner --- cut point to be adjusted from micron order to 50 microns in general
(4) Work with any grinder (jet mill, mechanical mill, etc.). To be easily designed for closed circuit coupling system
(5) Anti-abrasion resistant piece (replaceable sharp edge) available
Industries
Toner (magnetic/non-magnetic/color), Carbon/Graphite, Cerium Oxide, Pigments,
Amorphous Silica/Silica gel, Plastics, Powder Coatings, Solder, Silver,
etc. |
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PDF brochure DOWNLOAD
AeroFine Classifier_1-page (299kb)
AAA features
(1) Wide range cut point from 0.3 to 20 microns (ex. 100% below 1 micron
of Nickel powder can be produced.)
(2) Great performance (yield & efficiency) to classify dry fine powder
from light to heavy using twin air system (main + secondary air). Cut point
is adjusted by changing the ratio of main/secondary air - so simple.
(3) No moving rotor is used = semi-free vortex type classifier
(4) Anti-abrasion resistant coating available
Industries
Nickel, Barium Titanate, Solder, ceramics, color toner, etc.
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TC_15NS_2-page (126kb)
TC_General72dpi_12-page (1558kb)
AAA features
(1) Wide range cut point from 0.5 to 100 microns (using 2 rotors-fine/coarse)
(2) Great performance (yield & energy cost) to classify dry fine powder, especially heavy material
(3) Shape treatment is possible for magnetic toners - more circular potato
shape (C.I.- circularity index can be close to 1)
(4) Good for sticky/agglomerating powder because of high speed rotor
(5) Anti-abrasion resistant coating available
Industries
Nickel, iron, silver, aluminum, solder, ferrite, aluminum oxide, calcium
carbonate, ceramics, silica, magnetic toner, graphite, etc. |
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Eddy_Classifier_2page (824kb)
AAA features
(1) Cut point 50-200 microns --- Unique (usually screen area)
(2) Remove grain shell and fine powder at the same time
(3) Static classifier - No rotor. Vane angle to be adjusted
(4) EC-32, EC-20 model available
Industries
semolina, wheat flour, pulverized grain/beans
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Brochure MicroSpin - 4page (750kb)
AAA features
(1) Classification in submicron range is possible.
(2) Top size of classified fine products is extremely fine.
(3) Cut point adjustment is very easy (from 0.5 to 10 microns).
(4) Can minimize powder sticking to classifier inside wall
(5) No moving part air classifier, EASY maintenance/cleaning
Industries
Ceramics, metal powder, toner, powder coating, etc.
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UFC with jet mill - 6page (329kb)
AAA features
(1) No moving part air classifier, EASY maintenance/cleaning
(2) Perfect classifier for fine removal of toner
(3) Great combination with NPK jet mill (CPY/UFS)
(4) HIGH material/air mixing ratio = HIGH energy efficiency ==> industrial & laboratory use
Industries
Toner, carbon, silica, etc
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HIGAMS brochure - 9page (494kb)
AAA features
(1) Fine iron particles can be efficiently removed by high gauss magnet
system
(2) Oil usage can be dramatically decreased compared with conventional
magnetic separator (1/6-1/20) or electro-magnetic filter (about 1/3)
(3) Fully automatic and less maintenance
Industries
Steel (removal of iron particles from the used coolant in cold-rolling
process and Alkali cleaning solution in alkali cleaning line)
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CJFS_catalog-4page (211kb)
CJFS_Case_History (113kb)
AAA features
(1) Cyclone type static dust remover. EASY maintenance/cleaning
(2) Less expensive than electric static controlling type
(3) Great dust removing performance
(4) Laboratory model demonstration/test is possible at AAAmachine laboratory in Chicago. Please call AAAmachine.
Industries
recycling, floor vinyl tile, plastic pellet |
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For details and pdf brochure DOWNLOAD
Turbo-Screener brochure_Freund-Turbo_-Matsubo-1page (92kb)
AAA features
(1) Possible to classify powder with very fine screen opening size
As screen pulsation prevents screen from clogging, difficult powder can be classified.
(2) Agglomerates are disintegrated by rotating blades - Soft lumps of agglomeration
can be disintegrated by rotating blades during classification process.
(3) Easy dismantling and cleaning - Turbo screener is designed to meet
GMP specifications, and it can be dismantled and cleaned with ease in a
very short time.
(4) High throughput despite its compact size - As the throughput per unit
screen area of Turbo Screener is very high comparing to conventional vibration
screen, high capacity can be obtained even with a small machine
Industries
chemical, pharmaceuticals.
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For details and pdf brochure DOWNLOAD
AAA features
(1) Hair can be 100% removed from granules, tablet, bulk using density difference and electric static charge
(2) Hair is removed in vacuum pressure
(3) feather, paper, foam plastic, insect, strings can also be removed
Industries
food, pharmaceuticals
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Blower Sifter
You Grop (Japan)
* No English web site is available
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contact
pdf brochure DOWNLOAD
You Grop Blower Sifter brochure - 3page (224kb)
AAA features
(1) No coarse powder is collected at fine side because of screen.
(2) Can sieve powder from single mesh down to 10 microns (mesh open)
(3) Air is passing through screen with powder to keep from clogging.
(4) Pass-through air is generated by the rotor in the back of screen (fine
side) and the compressed air is used for cleaning screen.
(5) Can sieve electrostatic, hygroscopic, oil-contained powder because
of air moving aggressively in the machine
Industries
Ceramics, cornstarch, CaO, Activated carbon, powder coating, PVC, Calcium
Carbonate, carbon black, wheat flour, rubber, abrasives, plastics, soybean
powder, salt, Nickel, Solder, etc.
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Gravity tru-balance sifter QA36/QA46 brochure - 5page (982kb)
In-line tru-balance sifter QA24/QA36 brochure - 2page (374kb)
AAA features
(1) Gentle gyratory motion (no physical power such as beater/paddle/scraper is used) not to break insects/soft foreign materials ===> Insects can be collected without scattering/breakage
(2) Air by-pass screen to protect pressurization to screen mesh (In-line
type, Nylon mesh lasts quite long compared with centrifugal sieve)
(3) Valve to tailing canister can be open all the time during the operation.
(no powder is collected at the canister)
(4) One person can change & clean screens/screen frames
(5) All-in-one piece snap-on gasket
(6) Awarded Third Party Verification of conformance to BISSC standards
(7) QA24 is available with 2 to 5 sieves with a net screen area from 4
to 10 ft2. Typical capacities would be from 135 to 340 lbs/min on wheat
flour (QA24-24 inch dia. sieve)
(8) QA36 is available with 2 to 7 sieves with a net screen area from 10
to 35 ft2. Typical capacities would be from 330 to 690 lbs/min on wheat
flour (QA36-36 inch dia. sieve)
Industries
wheat flour, corn starch, food (bakeries, pasta, cookies), pharmaceuticals
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pdf brochure DOWNLOAD
is not available
AAA features
(1) From entry model to large scale
(2) Other type sieves (Sonic sifter, Ultrasonic sifter, electromagnetic
vibro sifter, etc.) are available.
(3) Tsutsui can customize the instruments.
Industries
For quality control at any powder processing factory
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[ Filter, filter cloth, filter material/ Screen mesh (metal, plastic) ,Filtering
]
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PDF brochure DOWNLOAD
Brochure of wire mesh for sieve ( 1,260kb)
AAA features
(1) Opening accuracy is less than ±10％
（ex. 45μm opening range is from 41 to 49μm）
(2) Various Ultra fine opening mesh from 54 to16μm. ==> 13μm opening mesh is NOW available.
(3) Oblong (rectangular) opening mesh is available especially for metal spherical powder. Spherical powder can easily go through rectangular opening because it does not touch 2 wires.
=====> 25 x 32, 25 x 36, 25 x 40, 34 x 58, 45 x 53, 45 x 72 micron
opening (Detailed spec. (1,255kb))
(4) High Opening Rate - Hard Mesh（Super mesh: 230 to 360 mesh）
Ultra hard and fine wire materials (about half diameter of the conventional
wire --- 20/45 microns, 23/40 microns wire dia.) has made it possible to
weave high opening rate mesh with high tensile strength. It increases processing
capacity dramatically (50% more capacity at 54 - 80 microns opening).
Industries
Sieve: Solder, Toner, Silica, Silver powder, carrier, CaCO3, Battery material,
Abrasive, Aluminum flake powder, Talc, Glass beads, Alumina etc.
Filter: Automotive component, Distilling column, Oil filter, Paste filtering, etc.
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TC-15NS and TC-25M
(112kb)