Classification & sieving

1.Handling equipment, Machinery

[classifier, classification, sieve, screening] AAAmachine toll free #: 800-996-0070


Satake i-classifier (wet classifier) - SATAKE Chemical Equipment
Elbow-Jet (air classifier) - MATSUBO
Aero Fine Classifier (air classifier) - NISSHIN ENGINEERING
Turbo-Classifier (air classifier) - NISSHIN ENGINEERING
Eddy Classifier (air classifier) - NISSHIN ENGINEERING
MICROSPIN (air classifier) - NPK-Nippon Pneumatic MFG
UFC air classifier (air classifier) - NPK-Nippon Pneumatic MFG
HIGAMS - High Gauss Magnetic Oil Separator - Nippon Magnetic Dressing
Jet Separator (dust remover) - ACO
Turbo-Screener (round sieve) - Freund Turbo / MATSUBO
Electric Vacuum Separator (hair remover) - MATSUBO
Blower Sifter - YouGrop
Pneumatic In-Line Sifter QA series - GREAT WESTERN Mfg
Sieve Shaker - Tsutsui Scientific Instruments
Stainless steel wire mesh - Asada Mesh
Screen mesh treatment for sieve/sifter/filter, NAFITEC - NBC Meshtec
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Satake wet classifier i-Classifier

SATAKESATAKE MultiMix Corporation (Japan)



satake
Satake wet classifier i-Classifier
 👉  Detailed web site
 👉  contact
 👉〔catalog〕PDF brochure DOWNLOAD not available



AAA features

(1) Sub-micron and nano-meter size wet classification (without using screen)

Industries

Electronic, battery, pharmaceutical, etc.

Hammer mill

MATSUBO MATSUBO (Japan)



MATSUBO Hammer mill
 👉 Detailed web site
 👉 contact
 👉 For details and pdf brochure DOWNLOAD
 👉 Test/processing service Available at AAAmachine Chicago



AAA features

(1) Coanda type classifier - no moving part - EASY mainteance/cleaning. Classification point can be seen during processing through removable glass.
(2) 3 (or 4) products to be produced at one time cut (without any additional classifier) --- Unique ONLY-ONE air classifier in the world
(3) Best performance (yield & energy cost) to produce 5-10 microns average toner --- cut point to be adjusted from micron order to 50 microns in general
(4) Work with any grinder (jet mill, mechanical mill, etc.). To be easily designed for closed circuit coupling system
(5) Anti-abrasion resistant piece (replaceable sharp edge) available

Industries

Toner (magnetic/non-magnetic/color), Carbon/Graphite, Cerium Oxide, Pigments, Amorphous Silica/Silica gel, Plastics, Powder Coatings, Solder, Silver, etc.

Aero Fine Classifier (air classifier)

NISSHIN ENGINEERING  (Japan)





Aero Fine Classifier (air classifier)
 👉  Detailed web site
 👉 contact
 👉〔catalog〕 SEMI-FREE VORTEX TYPE CLASSIFIER - AC Series(299kb)



AAA features

(1) Wide range cut point from 0.3 to 20 microns (ex. 100% below 1 micron of Nickel powder can be produced.)
(2) Great performance (yield & efficiency) to classify dry fine powder from light to heavy using twin air system (main + secondary air). Cut point is adjusted by changing the ratio of main/secondary air - so simple.
(3) No moving rotor is used = semi-free vortex type classifier
(4) Anti-abrasion resistant coating available

Industries

Nickel, Barium Titanate, Solder, ceramics, color toner, etc.

Turbo-Classifier (air classifier)

NISSHIN ENGINEERING  (Japan)




Turbo-Classifier (air classifier)
TC-15NS and TC-25M

 👉  Detailed web site
 👉  contact
 👉〔catalog〕TC 15NS (126kb)
 👉〔catalog〕TC General (1,558kb)




AAA features

(1) Wide range cut point from 0.5 to 100 microns (using 2 rotors-fine/coarse)
(2) Great performance (yield & energy cost) to classify dry fine powder, especially heavy material
(3) Shape treatment is possible for magnetic toners - more circular potato shape (C.I.- circularity index can be close to 1)
(4) Good for sticky/agglomerating powder because of high speed rotor
(5) Anti-abrasion resistant coating available

Industries

Nickel, iron, silver, aluminum, solder, ferrite, aluminum oxide, calcium carbonate, ceramics, silica, magnetic toner, graphite, etc.

Eddy Classifier (air classifier)

NISSHIN ENGINEERING  (Japan)




Eddy Classifier (air classifier)
 👉 Detailed web site
 👉 contact
 👉〔catalog〕 Eddy Classifier (air classifier) (824kb)




AAA features

(1) Cut point 50-200 microns --- Unique (usually screen area)
(2) Remove grain shell and fine powder at the same time
(3) Static classifier - No rotor. Vane angle to be adjusted
(4) EC-32, EC-20 model available

Industries

semolina, wheat flour, pulverized grain/beans

MICROSPIN air classifier

NPK-Nippon Pneumatic MFG  (Japan)



MICROSPIN air classifier
  👉 contact
  👉〔catalog〕MICROSPIN air classifier(750kb)



AAA features

(1) Classification in submicron range is possible.
(2) Top size of classified fine products is extremely fine.
(3) Cut point adjustment is very easy (from 0.5 to 10 microns).
(4) Can minimize powder sticking to classifier inside wall
(5) No moving part air classifier, EASY maintenance/cleaning

Industries

Ceramics, metal powder, toner, powder coating, etc.

UFC air classifier

NPK-Nippon Pneumatic MFG (Japan)



UFC air classifier
 👉 contact
 👉〔catalog〕 UFC air classifier(329kb)



AAA features

(1) No moving part air classifier, EASY maintenance/cleaning
(2) Perfect classifier for fine removal of toner
(3) Great combination with NPK jet mill (CPY/UFS)
(4) HIGH material/air mixing ratio = HIGH energy efficiency ==> industrial & laboratory use

Industries

Toner, carbon, silica, etc

HIGAMS - High Gauss Magnetic Oil Separator

Nippon Magnetic Dressing  (Japan) (San-A-Tsusho Co., Ltd.)



  HIGAMS - High Gauss Magnetic Oil Separator
 👉  contact
 👉〔catalog〕HIGAMS - High Gauss Magnetic Oil Separator



AAA features

(1) Fine iron particles can be efficiently removed by high gauss magnet system
(2) Oil usage can be dramatically decreased compared with conventional magnetic separator (1/6-1/20) or electro-magnetic filter (about 1/3)
(3) Fully automatic and less maintenance

Industries

Steel (removal of iron particles from the used coolant in cold-rolling process and Alkali cleaning solution in alkali cleaning line)

Jet Separator (dust remover)


ACO  (Japan)



Jet Separator (dust remover)
 👉 Test/processing service Available at AAAmachine Chicago
 👉 contact
 👉〔catalog〕CJFS (211kb)
 👉〔catalog〕CJFS Case History (113kb)



AAA features

(1) Cyclone type static dust remover. EASY maintenance/cleaning
(2) Less expensive than electric static controlling type
(3) Great dust removing performance
(4) Laboratory model demonstration/test is possible at AAAmachine laboratory in Chicago. Please call AAAmachine.

Industries

recycling, floor vinyl tile, plastic pellet

TURBO SCREENER (round sieve) (Japan)

Freund Turbo   (Japan)  World Distributor MATSUBO (Japan)




 
TURBO SCREENER (round sieve)

 👉 contact



AAA features

(1) Possible to classify powder with very fine screen opening size
As screen pulsation prevents screen from clogging, difficult powder can be classified.
(2) Agglomerates are disintegrated by rotating blades - Soft lumps of agglomeration can be disintegrated by rotating blades during classification process.
(3) Easy dismantling and cleaning - Turbo screener is designed to meet GMP specifications, and it can be dismantled and cleaned with ease in a very short time.
(4) High throughput despite its compact size - As the throughput per unit screen area of Turbo Screener is very high comparing to conventional vibration screen, high capacity can be obtained even with a small machine

Industries

chemical, pharmaceuticals.

Electric Vacuum Separator (hair remover)

MATSUBO MATSUBO (Japan)



Electric Vacuum Separator (hair remover)  
 👉 Detailed web site
 👉 contact
 👉 For details and pdf brochure DOWNLOAD



AAA features

(1) Hair can be 100% removed from granules, tablet, bulk using density difference and electric static charge
(2) Hair is removed in vacuum pressure
(3) feather, paper, foam plastic, insect, strings can also be removed

Industries

food, pharmaceuticals

Blower Sifter


You Grop (Japan)  * No English web site is available





Blower Sifter
 👉 contact
 👉〔catalog〕Blower Sifter (224kb)



AAA features

(1) No coarse powder is collected at fine side because of screen.
(2) Can sieve powder from single mesh down to 10 microns (mesh open)
(3) Air is passing through screen with powder to keep from clogging.
(4) Pass-through air is generated by the rotor in the back of screen (fine side) and the compressed air is used for cleaning screen.
(5) Can sieve electrostatic, hygroscopic, oil-contained powder because of air moving aggressively in the machine

Industries

Ceramics, cornstarch, CaO, Activated carbon, powder coating, PVC, Calcium Carbonate, carbon black, wheat flour, rubber, abrasives, plastics, soybean powder, salt, Nickel, Solder, etc.

Gravity Sifter QA36/QA46 Pneumatic In-line Sifter


GREAT WESTERN Manufacturing (USA)  BISSC verified




Gravity Sifter QA36/QA46 Pneumatic In-line Sifter

 👉  contact
 👉〔catalog〕 Gravity tru-balance sifter QA36/QA46 (982kb)
 👉〔catalog〕 In-line tru-balance sifter QA24/QA36(374kb)



AAA features

(1) Gentle gyratory motion (no physical power such as beater/paddle/scraper is used) not to break insects/soft foreign materials ===> Insects can be collected without scattering/breakage
(2) Air by-pass screen to protect pressurization to screen mesh (In-line type, Nylon mesh lasts quite long compared with centrifugal sieve)
(3) Valve to tailing canister can be open all the time during the operation. (no powder is collected at the canister)
(4) One person can change & clean screens/screen frames
(5) All-in-one piece snap-on gasket
(6) Awarded Third Party Verification of conformance to BISSC standards
(7) QA24 is available with 2 to 5 sieves with a net screen area from 4 to 10 ft2. Typical capacities would be from 135 to 340 lbs/min on wheat flour (QA24-24 inch dia. sieve)
(8) QA36 is available with 2 to 7 sieves with a net screen area from 10 to 35 ft2. Typical capacities would be from 330 to 690 lbs/min on wheat flour (QA36-36 inch dia. sieve)

Industries

wheat flour, corn starch, food (bakeries, pasta, cookies), pharmaceuticals

Sieve Shaker

Tsutsui Scientific Instruments (Japan)





Sieve Shaker
 👉 Detailed web site
 👉 contact
 👉〔catalog〕pdf brochure DOWNLOAD is not available



AAA features

(1) From entry model to large scale
(2) Other type sieves (Sonic sifter, Ultrasonic sifter, electromagnetic vibro sifter, etc.) are available.
(3) Tsutsui can customize the instruments.

Industries

For quality control at any powder processing factory




✪✪ Filter, filter cloth, filter material/ Screen mesh (metal, plastic) ,Filtering ✪✪

Stainless steel wire mesh (13 to 250 micron opening)

Asada Mesh (Japan)





Stainless steel wire mesh

 👉 Detailed web site
 👉 contact
 👉〔catalog〕wire mesh for sieve (1,260kb)



AAA features

(1) Opening accuracy is less than ±10%
(ex. 45μm opening range is from 41 to 49μm)
(2) Various Ultra fine opening mesh from 54 to16μm. ==> 13μm opening mesh is NOW available.
(3) Oblong (rectangular) opening mesh is available especially for metal spherical powder. Spherical powder can easily go through rectangular opening because it does not touch 2 wires.
==> 25 x 32, 25 x 36, 25 x 40, 34 x 58, 45 x 53, 45 x 72 micron opening (Detailed spec.(1,255kb))
(4) High Opening Rate - Hard Mesh(Super mesh: 230 to 360 mesh)
Ultra hard and fine wire materials (about half diameter of the conventional wire --- 20/45 microns, 23/40 microns wire dia.) has made it possible to weave high opening rate mesh with high tensile strength. It increases processing capacity dramatically (50% more capacity at 54 - 80 microns opening).

Industries

Sieve: Solder, Toner, Silica, Silver powder, carrier, CaCO3, Battery material, Abrasive, Aluminum flake powder, Talc, Glass beads, Alumina etc.
Filter: Automotive component, Distilling column, Oil filter, Paste filtering, etc.

Capacity improvement technology - NAFITEC for industrial screen mesh - for sieve / sifter / filter

NBC Meshtec  (USA/Japan)




👉 Detailed web site   👉 contact
👉〔catalog〕Nafitec_screen_mesh-NBC(167kb)
👉〔catalog〕detailed web site for NAFITEC
👉〔catalog〕Spec. table for Nylon mesh-40 inch width (112kb)
👉〔catalog〕Spec. table for Nylon mesh - 42" or wider width (104kb)
👉〔catalogSpec table for Stainless steel mesh (30kb)



AAA features

(1) Nylon, Polyester and other material available in wide range of screen mesh size
(2 NAFITEC screen coated by nano particles ==> more capacity is available for fine powder. NAFITEC coating is now available for metal wiremesh as well as synthetic screen mesh (ex. Nylon).
(3) To be used as industrial filter

Industries

food, plastics, metal, insect/mosquito mesh



Inquiry

Please feel free to contact us from the following

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