Micro Mist Spray Dryers for Laboratory Use
What is the Micro Mist Spray Dryer?
- A spray dryer is a device that uses hot air to instantly dry an atomized droplet to create a fine powder.
- The atomized droplet is called a spray if the diameter is over 10µm, and a mist if the diameter is below 10µm.
- Our innovative Micro Mist Spray Dryer features our Four-Fluid Nozzle that atomizes liquids into mists to be turned to powder.
The MDL Series features several models to best match your specifications. Transform liquids to fine powder for a wide range of applications.
About the MMSD Micro Mist Spray Dryer (Laboratory Use Models)
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MDL Series B Type
Simple type that collects powder in the bag filter at the base
*Can convert into C or M type
Collection method:
Bag filter at the base of the drying chamber |
MDL Series C Type
Cyclone type collection method for experimentation
*Can convert into B or M type
Collection method:
Cyclone type + bag filter |
MDL Series M Type
Continuous collection type that utilizes a bag filter unit
Used as high-value, low-capacity production machine
*Can convert into B or C type
Collection method:
Cyclone type + bag filter with backwash |
MDL Series S Type
(GMP-Compliant Model)
Stainless steel body, sight glass
Hot air travels through GMP compliant HEPA filter
Collection method:
Bag filter at the bottom of the drying chamber |
Features
- Advanced capabilities: Even a very small specimen can be spray dried into a fine powder
- Convenient monitoring: Glass viewing chamber for checking drying status
- Simplified assembly, disassembly, and cleaning processes
- Advanced centralized touch panel control
- High-capacity production: Allows for large-scale production of an incredibly fine powder
(only a few microns in size)
- Streamlined processing: Only a short residence time inside the equipment is necessary,
and with this finer product the equipment structure can be smaller
- Good heat efficiency by utilizing the low temperature exhaust
- Greater production efficiency:
Eliminates the need for extra steps / processes like pulverizing and classifying
- Superior Drying: Effectively and thoroughly dries previously difficult liquids
- Low temperature drying:
Great for pharmaceutical and food industries and protecting against denaturation
- Adjustable design:
Structured to easily transition from research to production level
Basic Specifications:
- Water evaporation capacity: 3Kg/h
- Atomizing method: four-fluid nozzle, straight edge
- Drying method: Upper part hot air co-current type
- Exhaust fan: inverter controlled, maximum 1.5m3/min
- Hot air generator: electric heater 4kw
- Hot air temperature: 40°C to 200°C, temperature control accuracy of ±1°C
- Solution transportation pump: Roller Pump, maximum 50ml/min
GMP Model MMSD Micro Mist Spray Dryer Specifications
GMP Compliant Spray Dryer for Laboratories (MDL-015G)
1. Produces single micron particles using four-fluid nozzle spray drying
2. Creates very fine uniform powder even from a small sample
3. Allows easy operation with simple touch panel control system that displays flow diagram with run/stop operating conditions of all equipment
4. Features a newly developed high-efficiency cyclone capable of collecting single micron product
5. Safely sealed from contamination and fully GMP compliant
- Sanitary HEPA filter transports clean hot air for drying
- Easy to clean, disassemble and reassemble using sanitary pipe and finishing
Specifications
Evaporation |
3 kg/h |
Atomizing Device |
Four-fluid nozzle |
Hot Air Temperature |
Max 200°C (392°F) |
Hot Air Volume |
Max 0.4 m3/min (valuable) |
Hot Air Generator |
Electric heater 2kW |
Hot Air Intake |
Through HEPA filter |
Liquid Feed Speed |
Max 15 ml/min |
Nozzle Air |
40 liter/min 20 degree 0.6MPa |
Collection Method |
Cyclone + Bag filter |
*Closed-type version available
- Spray drying with solvent is possible using totally enclosed solvent recovery unit
- Methyl chlorides can be used as solvent by using 40 below zero degree C (F) recirculating gas
Download PDF Brochures of the MMSD Laboratory Models
Laboratory Spray Dryers